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Silicone Disc Product List

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Case study of an operation management company for incineration plants.

Case study of an operation management company for incineration plants.

Introducing a case of Brodisk adopted by operators of waste incineration plants.

This is a case study of the introduction of "Broady Disk" following an inquiry from an operator managing a waste incineration plant. They contacted us because the rat hole phenomenon started occurring in the hydrated lime silo, and they sought measures to address it. After reviewing the silo drawings, we provided guidance on model selection, the number of units to install, and their positions, leading to the decision to implement our solution. This equipment does not experience clogging like a mesh filter, and the silicone rubber disk is made from a highly durable material. Its main feature is that it performs aeration along the inner wall of the silo. [Overview] - Silo diameter: Approximately 4500φ - Installation: 16 units installed in 3 layers (4 units in the lower layer, 4 units in the middle layer, and 8 units in the upper layer). * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples, which can be accessed through the link below.

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0125 Measures against rat holes and bridging for cationic polymer flocculants

0125 Measures against rat holes and bridging for cationic polymer flocculants

Prevent clogging of powder in the hopper of the powder dissolution device and promote discharge and flow!

We will introduce examples of measures taken against rat holes and bridges using cationic polymer flocculants. To prevent clogging of powders in the hopper of the powder dissolution device and to promote discharge and flow, we installed Brodie Disk Mini. A total of six units were installed, and due to their mini type, the air consumption is minimal. Additionally, both Brodie Disk and Brodie Disk Mini are low-cost. Even with six units installed, the costs remain limited. 【Hopper Overview】 ■ Upper Hopper: 500φ, 4 units installed ■ Lower Hopper: 250φ, 2 units installed *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

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0339 Prevention of Crosslinking Blockage in Polyethylene Resin

0339 Prevention of Crosslinking Blockage in Polyethylene Resin

In addition to aeration, you can also expect effects from vibration; we are using this equipment!

We would like to introduce a case where our equipment was adopted for the construction of a new plant for a chemical company. In the evaluation of the flowability of the target material using a powder tester, it was determined that "crosslinking prevention blockage measures: unnecessary." However, based on user experience, it is essential to have aeration. Therefore, in addition to aeration, we have adopted this equipment, which is expected to provide effects through vibration. 【Overview】 ■ Hopper diameter: 1400φ ■ Discharge diameter: 150A ■ Gas used: N2 This equipment can be used without any issues not only with air but also with inert gases such as argon and nitrogen. ■ Material particle size distribution: (Dv50) 300μm ■ Material density: 0.4 *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

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0452 Prevention of clogging from construction material waste residue

0452 Prevention of clogging from construction material waste residue

This is an introduction to a case where troubles were resolved by adopting Brodisk.

This is an introduction to a case where a Bro-Disk was adopted to resolve clogging issues in construction waste residues containing moisture. In this residue storage hopper, an air knocker is installed, and there are no bridges or similar issues. However, a clogging occurred at the outlet section leading to the discharge conveyor, and a Bro-Disk was installed here to resolve this issue. Initially, the equipment was installed in the configuration mentioned above, and after confirming its effectiveness, a control controller was adopted. Thank you very much. 【Case Overview】 ■ Bro-Disk Configuration: 1 unit at the outlet face, 2 units at the outlet side ■ Target Particle Size: Approximately 1mm ■ Target Moisture Content: 5-10% ■ Operating Pressure: 0.5Mpa or higher * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples. You can check them out via the link below.

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At the powdered food manufacturer.

At the powdered food manufacturer.

We provided a sample piece of the silicon disk, and after your confirmation, it has been adopted!

We delivered to a factory that manufactures powdered seasonings and dried powdered foods. At the hopper where the installation of the Brodisk was being considered, it seems there are multiple production items, and in addition to regular cleaning, it was mentioned that chemical cleaning is also performed during product changeovers. The main component of this equipment (the elastic disk, commonly referred to as a silicone disk) is made of silicone, so I believe it has resistance to typical cleaning solutions. However, at the customer's request, we provided a sample piece of this silicone disk before adoption, and it was confirmed in advance just to be safe before proceeding with the adoption. [Case Overview] ■ Hopper Diameter: 500φ ■ Discharge Section Diameter: 2S *For more details, please refer to the PDF document or feel free to contact us.

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0464 Measures to Prevent Clogging of Crushed Automotive Interior Materials

0464 Measures to Prevent Clogging of Crushed Automotive Interior Materials

Measures to address the clogging of crushed products! The tests yielded good results, and we decided to purchase immediately.

We would like to introduce an example of measures taken to address the clogging of crushed automotive interior materials. We received a consultation regarding frequent clogging of crushed materials at the recycling plant. The customer strongly expressed their desire to "quickly test the actual machine and implement it if the results are good," so we promptly sent the blow disc and controller on the same day. The test yielded favorable results, and the customer decided to make a purchase immediately. 【Case Overview】 ■ Installation Target: Lower end of the hopper for the screw feeder (Installation dimensions: approximately 300×200) ■ Target Material: Crushed automotive interior materials (Size: φ20 or less) 【Key Points of Our Equipment】 ■ The elastic disc (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disc is highly superior in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller prepared.

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0510 Prevention of retention in the eccentric hopper

0510 Prevention of retention in the eccentric hopper

Compliance with the Food Sanitation Act! Here is an introduction to cases where Brody disks and controllers have been used.

The equipment was used because the material was accumulating on the gentler slope of the eccentric hopper. The elastic disk (silicone disk) of this equipment boasts extremely high durability compared to general silicone rubber. It also complies with food sanitation laws, and related documents can be submitted. Please let us know if you need them. 【Case Overview】 ■ Hopper ・Diameter: φ500 ・Discharge diameter: φ150 ・Slope: 45° (the gentlest part) ■ Target Material: Grain powder ■ Broady Disk Arrangement ・Three standard broady disks are installed mainly at the gentler slope. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what to do. A dedicated controller is also available. *For more details, please refer to the PDF document or feel free to contact us.

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0613 Elimination of potassium sulfate bridge

0613 Elimination of potassium sulfate bridge

Air ON with the Brodisk at a time delay! Introducing a case that resolved a problem in one shot.

We received a consultation regarding a problem where a bridge occurs in the newly introduced air transport tank. The equipment flow is "air transport → dust collector → hopper → rotary valve → screw feeder," and even when poked with a stick, it only creates a hole and does not come out easily, resulting in a situation where it took a long time to finally resolve. Therefore, we installed a total of 8 Brody disks (BD-15) in 2 tiers. This completely resolved the issue. 【Case Summary】 ■ Equipment Flow: Air transport → dust collector → hopper → rotary valve → screw feeder ■ Problem Situation - Bridging in the hopper - Does not come out easily even when poked with a stick (only creates a hole) - Takes a long time to finally resolve *For more details, please refer to the PDF document or feel free to contact us.

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0322 At the fertilizer manufacturing plant

0322 At the fertilizer manufacturing plant

Introducing a case study of the "Brodisk" adopted by a fertilizer manufacturing facility.

We would like to introduce a case that was brought to us by the maintenance representative of a fertilizer manufacturing facility. They are experiencing blockages in the hopper section of their manufacturing plant's dust collector and are troubled by this issue. Although bridging phenomena are occurring in other equipment as well, they have damaged the hopper due to measures such as hammering. Therefore, they requested a solution that would not cause damage to the hopper this time. The equipment is designed to utilize air injection from all around the silicone disk installed on the inner surface of the hopper, along with the effects of the vibration of the silicone disk during air ejection. Since it involves air injection and the vibration of the silicone rubber disk, it will not damage the hopper itself. [Overview] ■ Dust collector hopper dimensions: Approximately 1600×2200 ■ Number of blow disks installed: 12 * This time, 12 disks were installed to reduce the risk of residue remaining in the four corners of the hopper. * For more details, please refer to the PDF document or feel free to contact us. * Our website contains numerous examples of implementations, which can be checked via the link below.

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0401 Improvement measures for existing users (calcium hydroxide)

0401 Improvement measures for existing users (calcium hydroxide)

After the implementation of the improvement measures, we have received feedback that there are no longer any rat holes at all!

This is a case inquiry from a user who has already installed a Brodisk. Although they purchased and installed the Brodisk as a measure against rat holes, they consulted us because they observed that the rat holes had not been resolved upon visual inspection of the inside of the hopper during maintenance. As a countermeasure, we advised them to increase the number of Brodisk installations, reconsider the placement, use a controller with four solenoid valves, and review the air piping (such as tube diameter conditions), which they implemented. After implementing this improvement plan, the user reported that there were no rat holes at all. [Overview of Usage Conditions] (Placement overview and control after improvement) ■ Hopper dimensions: 1500×1500 ■ Approximate dimensions of hopper discharge area: 300×300 ■ Placement overview: 2 units on one side, totaling 8 units installed ■ Control: Air is turned on sequentially in pairs with a time delay using a controller that incorporates four solenoid valves. *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

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0409 Using a fertilizer mixing scale

0409 Using a fertilizer mixing scale

We recommend testing by borrowing the equipment, and you were able to confirm its effectiveness!

This is an introduction to a case where a customer who has been using our equipment for some time expressed the desire to install an absolute blow disk because the target material has a high moisture content and also contains oil. When we first made contact, regardless of whether they would adopt our equipment, we recommended testing it by lending it out, which allowed them to confirm its effectiveness. Since then, they have been using our products repeatedly. 【Overview】 ■ Installed under a two-way switching damper ■ Hopper size is approximately 1000×500 ■ Quantity: 4 units × 2 hoppers ■ Product specifications: Blow disk BD-15S-B, 8 units *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

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0481 The silicon disk of this device is highly durable!

0481 The silicon disk of this device is highly durable!

The thickness and shape of the disk are also determined with durability in mind! We assist in selecting the model of this equipment and planning its layout according to the customer's situation!

We received contact from a customer using other bridge breakers as a countermeasure for the lime silo bridge. After starting operation, the rubber disk-type aerator in use was damaged within a short period, and even after replacement, it failed again in a similar short time. Therefore, the customer consulted us about wanting to use our blow disk. The material used for the elastic disk of the blow disk is a very special silicone rubber, which is significantly more durable compared to general silicone. Additionally, the thickness and shape of the disk have been determined with durability in mind. We provided the customer with detailed information including this, and they adopted our equipment, later evaluating that no troubles like those experienced previously have occurred. 【Product Specifications】 ■ Blow Disk BD-15S-B 8 pieces *For more details, please refer to the PDF document or feel free to contact us.

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Measures against the adhesion growth of resin micropowder

Measures against the adhesion growth of resin micropowder

A case where it was judged to be good due to the absence of attachment growth, and multiple Brody disks were introduced.

We received an inquiry regarding a φ1500 resin chip tank, where fine powder adheres to the cylindrical part above the material input level and the upper lid. When this powder grows and suddenly falls, it causes issues in subsequent processes, so they would like to try a blow disk. The user's request was to 'install a few as a test on a part of the upper lid,' but since the conditions are worse in the cylindrical part, we recommended installing a few there for testing. As a result, it was determined that there was no longer any growth of adhesion at the installation site, which was deemed satisfactory. The range will remain confidential as it pertains to the user's know-how. [Customer Inquiry Details] - In a φ1500 resin chip tank, fine powder adheres to the cylindrical part and upper lid above the material input level. - This powder grows and suddenly falls, causing issues in subsequent processes, so they would like to try a blow disk. *For more details, please refer to the PDF document or feel free to contact us.

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0600 At the biomass power generation plant

0600 At the biomass power generation plant

If you have had issues with other devices in the past or prioritize reliability, please give it a try!

The customer had previously experienced damage to their air aerator due to the contents becoming clumpy for another reason while using a different air aerator. It has been quite some time since you adopted the "Brodisk," and you have been using it smoothly without any issues. We believe that the elastic disk of this device is extremely excellent in terms of durability and strength. For those who have had problems with other devices in the past or customers who prioritize reliability, we encourage you to give it a try. In addition to lending out products, we can also provide sample pieces of the elastic disk. 【Usage Overview】 ■ Widely used in carbon silos, ash silos, etc. 【Key Points of This Device】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially from the perspective of foreign matter contamination risk. The silicone disk of this device is exceptionally strong and durable. We believe you will understand this once you use it! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller prepared.

  • Mixer/agitator
  • Silicone Disc

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0612 Preventing rat holes in high-viscosity fine powders

0612 Preventing rat holes in high-viscosity fine powders

Easy to install and high cost performance! Brody Disk installation case study.

We would like to introduce a case where the rat hole phenomenon occurring in a hopper (with a steep incline) for highly viscous powder raw materials was resolved. Three standard Brody disks (BD-15) were installed at the same height in three tiers, totaling nine units. This equipment is easy to install and offers high cost performance, but the installation position is crucial. Please feel free to contact us when you need assistance. 【Case Overview】 ■ Equipment Flow - Raw material input via a flexible container → Raw material hopper (where the rat hole occurs) → Supplied to the next process via a rotary valve 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disks in this equipment are exceptionally strong and durable. We believe you will understand this once you use it! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us.

  • Mixer/agitator
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